Real-Time Monitoring
Live dashboards showing production status, machine health, and KPIs across all facilities.
Manufacturing & Industrial IoT
Transform your factory floor with smart sensors, predictive maintenance, and real-time production monitoring. From legacy equipment to Industry 4.0, we connect your machines, optimize operations, and maximize output with IoT solutions that deliver measurable ROI.
Manufacturing & IoT
Smart Factory Transformation
We implement end-to-end Industrial IoT solutions that connect machines, collect real-time data, and provide actionable insights. Our platforms integrate with existing equipment through sensors and edge devices, enabling predictive maintenance, quality control, and production optimization. Whether you're retrofitting legacy machinery or building a greenfield smart factory, we deliver IoT systems that reduce downtime, improve efficiency, and boost profitability.
Real-time production monitoring across all facilities
AI-powered predictive maintenance reducing downtime by 40%
Automated quality control with computer vision
Energy optimization and consumption tracking
Industrial IoT Capabilities
Comprehensive IoT solutions for modern manufacturing
Predictive Maintenance
AI-powered analytics predict equipment failures before they happen, reducing downtime by 40%.
Process Automation
Automated workflows and smart controls optimize production and reduce manual intervention.
Quality Control
Computer vision and sensors detect defects in real-time, ensuring product quality.
Energy Management
Monitor and optimize energy consumption across facilities for cost savings.
Supply Chain Integration
Connect production data with inventory, logistics, and ERP systems.
Sensor Types We Deploy
🌡️
Temperature
Monitor heat levels in equipment and processes
📳
Vibration
Detect bearing wear and mechanical issues
🔧
Pressure
Track hydraulic and pneumatic systems
💧
Flow
Measure liquid and gas flow rates
👁️
Vision
Quality inspection and defect detection
⚡
Energy
Monitor power consumption and efficiency
Manufacturing Success Stories
Real factories, real improvements, real ROI
Automotive Parts Manufacturer
Challenge:
Frequent unplanned downtime costing $50K per hour
-45%
downtime
+32%
efficiency
$2.5M/year
savings
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Food Processing Plant
Challenge:
Quality issues and compliance tracking difficulties
-65%
defects
100%
compliance
-28%
waste
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Pharmaceutical Facility
Challenge:
Manual data collection and regulatory compliance burden
100%
compliance
+40%
efficiency
-35%
costs
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IIoT Implementation Process
From assessment to optimization in a proven 5-phase approach.
01
Factory Assessment
Analyze existing equipment, processes, and identify IoT opportunities
02
Solution Architecture
Design sensor networks, edge computing, and cloud infrastructure
03
Pilot Deployment
Start with critical machines to prove ROI and refine approach
04
Full Rollout
Scale across facility with sensors, connectivity, and dashboards
05
Continuous Optimization
Refine algorithms, add capabilities, and maximize value
ROI-Driven Results
⚙️
40-50%
Reduction in unplanned downtime with predictive maintenance
📊
25-35%
Improvement in overall equipment effectiveness (OEE)
⚡
15-25%
Energy cost savings through optimization
💰
6-12 months
Average time to positive ROI
Why Choose Us
Why Choose Our Manufacturing Iot
Expert Manufacturing Iot solutions that drive results and deliver exceptional value.
Proven Expertise
Years of experience delivering exceptional Manufacturing Iot solutions.
Fast Delivery
Rapid implementation with agile methodologies and efficient processes.
Enterprise Security
Bank-grade security protocols ensuring your data remains protected.
Expert Team
Dedicated team of senior professionals working on your project.
Help Center
Common Questions & Answers
Everything you need to know about our services and how we work
We develop predictive maintenance systems, production monitoring, quality control automation, asset tracking, energy management, and smart factory implementations.
Yes! We create AI-powered predictive maintenance that analyzes sensor data to predict failures, optimize schedules, reduce downtime, and extend equipment life.
Absolutely! We build real-time dashboards tracking OEE, machine status, production rates, quality metrics, and alerts for immediate issue resolution.
Yes! We integrate with MES, ERP, SCADA, and PLC systems to create unified platforms providing end-to-end visibility and control.
We implement secure device authentication, encrypted communication, network segmentation, regular updates, and industrial IoT security standards.